Founded in 1998, Micron E.M.E. Ltd. is a one – stop shop for mechanical design,
manufacturing and assembly, from concept through prototyping up to final production.
At an early stage we realized that in order to provide our customers the fastest way to develop new products, we need to control the entire mechanical process in - house: Design, Manufacturing and Assembly .
Due to the fact that we own state of the art CNC machine shop, our engineers have developed unique expertise in design for manufacturing which means reduced product cost and easier assembly.
Micron specializes in products involving precision optics and precision motions.
Below is an exploded picture of a touch screen stylus prototype and the final product.
Micron received from its customer, N-Trig Ltd, a finished design based on injection molding parts and miniature CNC turning parts.
The challenge here was to manufacture working units of thin and miniature parts that were designed for injection molding technology, using CNC milling, CNC turning and lots of hand made craftsmanship. There was lots of moving plastic parts with undercuts and snap features that were impossible for machining.
Micron made an engineering redesign and manufactured the first 150 pieces completely assembled and painted for demonstration and marketing. Complex plastic parts were separated to fewer simpler parts which were bonded together using special jigs and then machined for the final shape.
Since there were moving parts, friction was a big issue. Some parts were not stiff enough to keep their precision after machining and other parts were too thin, thus Micron made most of the parts from FR4 glass reinforced epoxy.
...back to design page
Micron never says no to small-batch prototypes. Our prototype department
is set for low volume complex parts.
|YCM 102A 4 axis CNC machining center.||1|
|Topper 510T high speed CNC machining center.||2|
|GOODWAY GLS-2000/LY high speed CNC lathe
Equipped with 6 live tooling and Y-axis.
|GOODWAY TS-150 CNC lathe.||1|
|Toss SN320-1000 mm lathe.||1|
Micron provides complete turnkey assembly services for prototypes and full production.
During 12 years of activity, Micron manufactured, assembled and tested more than 1000 optical inspection systems for wide-web automatic print defect detection, as well as integrated motion assemblies.
Micron has an electronic lab for electronics integration. Our skilled employees are proficient in handling precision motion components and optic assemblies.
Arik Bracha , founder of Micron E.M.E. Ltd.
Arik has over 22 years of mechanical engineering experience, specializing in products involving precision optics and motion design.
Arik started his career, designing mini RPV's (Remote Piloted Vehicle) specializing in the design of composite material structures.
After having worked 5 years at Scitex, where he was designing high quality scanners for pre-press, Arik worked 3 years in Boston, U.S.A, designing digital cameras both for the professional photography and for consumer market.
Since 1998, when he returned to Israel and founded Micron, he is involved in projects for well-established market leader companies as well as for high-tech start-ups.
" We are working over 12 years with Micron E.M.E Ltd. Micron provides us design and prototypes manufacturing services for our digital cameras.
Their unique solution of one stop shop for optomechanical engineering and their state of the art machine shop prove itself as the fastest way to develop new products.
Micron specializes in miniature mechanisms design and manufacturing. We are often required to manufacture miniature parts which we design for injection molding but we do not have the time waiting for the tools.
Micron provides custom production of the miniature cameras parts so we are able to exhibit our new camera before waiting for the final injection molding parts."
Micron provides cost reduction service for mature products. Due to the fact that we own state - of - the art CNC machine shop, our engineers developed unique expertise in design for manufacturing which means reduced product cost and easier assembly.
Our cost-reduction program is a no-risk program.
We do not want to take your engineers’ time when they are already busy with new projects. We do not expect you to spend money if we can not save you money. This is a real win-win program.
Micron provides engineering redesign free of charge as part of the agreement for manufacturing the new and less expensive version. We make our money by saving you much more!
From our experience with many customers, we feel safe to offer this free of charge service and say that we can make great cost reduction in a very short time.
Small and mid-size machine shops, especially those that specialize in prototyping are spending a considerable portion
of set-up time on measuring tools'offsets. Hence, minimizing tool offset measurement time is of prime importance.
|BT size||Part number||Price||Order - EMS|
|BT30 & BT40||STP-BT30 & BT40||1045$|
Micron E.M.E Ltd. is proud to introduce Micron CNC Smart Bar Puller.
Turning cycle is usually very short. Loading stock material manually means that you are standing all day, opening and closing machine door, pulling stock material.
Micron CNC Smart Bar Puller will allow you to increase productivity by automating your CNC turning center.
Using Micron CNC Smart Puller is very easy:
using the 3 knobs, you can continuously adjust clamping diameter and clamping force. No tools, no coolant or air connections are needed.
In just a few minutes you are ready for your next job.
|Shank size||Part number||Price||Order - Economy Int'l Shipping||Order - EMS|
Micron encoder mounting kit assembly is a spring loaded torsion arm connected to
rotary encoder with friction wheel.
The unit designed and manufacture for OEM customers for application of tracking velocity, position and distance on different surfaces such as paper.
More than 1200 units already installed world wide on labeling and printing defect inspection systems.
The unit arm can accept different type of encoders and friction wheels depend on the requested resolution and the mating material.
Miniature XY stage, designed and built for OEM customers as complete solution for precision and smooth movement of optical elements. The unit is driven by linear step motors.
Micron E.M.E Ltd provides complete solution for integrated motion assemblies.
MLM- XYZ is our demonstration gantry linear motion system.
MLM- XYZ uses GALIL DMC motion controller. “X” and “Y” axis are driven by servo motors with rotary encoders and ball screws. “Z” axis is driven by stepper motor and ACME lead screw.
MLM- XYZ is built from aluminum extruded profiles, as it is primarily targeted for light applications such as pick and place machines, dispensing systems, and scanning machines. For more demanding applications, that require higher precision, or more robust design, we provide the same design but we are machining the base plate and the gantry from solid aluminum pieces.
As Micron E.M.E Ltd products are designed, manufactured and assembled in-house, we can provide fast and cost effective customization for our customers.
|19 Hasadan St.|
|Gil Amal Industrial area, Hod-Hasharon|